Manufacturing Industry Solutions

Published on:2022-04-25
Pre-stage Manufacturing Execution System (MES): integrated POSCO management, control model, and system architecture to enable MES for stockyard, sintering, coking, pelletizing, iron making processes. Integrated production-to-order and production-to-sales, first-level plan control, first-level cost accounting, centralized management and control of production/logistics/energy/environmental protection, lean management and operations, and quality control to provide optimized solutions in all stages of metal manufacturing.

Pre-stage Manufacturing Execution System (MES): integrated POSCO management, control model, and system architecture to enable MES for stockyard, sintering, coking, pelletizing, iron making processes. Integrated production-to-order and production-to-sales, first-level plan control, first-level cost accounting, centralized management and control of production/logistics/energy/environmental protection, lean management and operations, and quality control to provide optimized solutions in all stages of metal manufacturing.


Post-stage Manufacturing Execution System (MES): integrated POSCO management, control model, and system architecture to enable MES for steelmaking, refining, casting billet, rolling (cold, hot) as well as other production processes. Integrated production-to-order and production-to-sales, first-level plan control, first-level cost accounting, centralized management and control of production/logistics/energy/environmental protection, lean management and operations, and quality control to provide optimized solutions in all stages of metal manufacturing. Reduces inventory by 30%-50% and fulfills weekly on-time delivery by Sunday.


Logistics Execution System (LES): inbound logistics, inter-plant material transfer and outbound logistics, integrates RFID and other technologies to achieve intelligent inventory management

 

Inspection and testing: inspection and testing of critical process checkpoints such as inbound materials, inter-plant material, and outbound products

 

Quality measurement: measurement and quality management of production process checkpoints such as inbound materials, inter-plant material, and outbound products

 

DCS (automatic control system): implements technical transformation of execution automation equipment, industrial-grid transformation, data acquisition, real-time database management.

 

Dual Model (Automation and Informatization): integrates POSCO production model and architecture to provide real-time data acquisition by automated equipment with MES/ERP business application. Establishes automation and informatization data channels, and implements L1 (preliminary automation) /L2(process automation)/L3(MES, LES, EMS)/L4(ERP)/L5(BI) data exchange.

Top-down decision-making execution system built for senior executives or officers. Integrates production data chain to implement horizontal data integration by production lines, data analysis, cloud-computing to provide decision and execution support for executive decision process.


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